BLUE - Your Trusted Sintered Parts Manufacturer in China
BLUE is your experience manufacturer in China. We provide custom-sintered parts for a variety of industries with the following advantages:
No.1 Sintered Parts Shop
More than 10,000 standard sintered parts are in stock without mold fee, free samples for testing before ordering.
5,000+ New Parts / Year
We customize more than 5000 kinds of sintered parts every year for customers all over the world.
30 Days Fast Production
Only takes 30 days to complete from mold design, compacting, sintering, sizing, inspecting and packaging.
24 Hours for Quotation
Send us your drawings, samples or text us your requirements, you will get fast quotation in 1 day or less.
BLUE Custom Sintered Metal Parts
Our company can manufacture various sintered components. We ensure their compatibility with your specific applications.
Sintered Sprockets
The sprockets have sturdy wheel teeth that lock when spinning. They are either used for vehicles or machines where rotary motions are employed. Moreover, they are ideal for various applications.
Sintered Tensioners
The use of a tensioner is to maintain or create tension. It ensures the timing of a chain and is an essential component for engines. There are also various types of them.
Sintered Gears
The gears are a mechanism used for rotational motion equipment. Since there are many types of equipment, they also are available in numerous shapes and tooth designs.
Sintered Flanges
In piping systems, the flanges connect valves and other components. Its design is usually screwed and welded, providing easy access. That includes modification and cleaning.
Sintered Bushings
The clamps are a fastening device. Its functions are to hold the components. They prevent potential movement that separates the components on pressure.
Sintered Pistons
There are many featured parts for the pistons. It has a piston head, pin bore, ring lands, and more. The function of this component is converting fuel for driving.
Sintered Couplings
As a mechanical device, the coupling connects the shaft. As a result, power transmission is possible at the ends. It has flexibility that is ideal for this use.
Sintered Gerotor
The gerotor motor has lobes and functions as a positive displacement pump. Which makes it possible to decrease friction, enhance performance at slow speeds, and more.
Sintered Pulley
The plumbing fittings are a component used for controlling liquid flow. It's available for numerous materials. They also vary in type and size. Perfect for customization demand.
Sintering Metal Parts
Powder metallurgy (PM) sintered metal parts are components manufactured through the powder metallurgy process, specifically sintering.
Metal powders are mixed, compacted, and then heated in a controlled atmosphere to bond the particles together without melting them.
This results in a solid, porous structure with improved strength and density. Powder metallurgy sintered metal parts offer excellent dimensional accuracy, uniformity, and mechanical properties.
They find applications in various industries and can be customized with complex shapes and intricate details. Examples include gears, bearings, bushings, and structural components.
Secondary operations like machining and heat treatment may follow to achieve final specifications.
Sintered Metal Parts Benefits
Sintering numerous metal parts for every application offers extensive benefits. That includes the following.
- Accurate Shapes: The sintering process achieves your specific metal parts. They perfectly form even complicated metal shapes.
- Eco-Friendly Process: The sintering metal process is certified eco-friendly. That is due to less material waste, recyclable parts, and energy-saving outcomes.
- Great Finishes: Sintered parts typically possess low roughness. They achieve better surfaces than metal parts formed from machines.
- Reliable Production: The sintering process comes with stable tools, providing reliable and repeatable sintered parts in massive production.
- High Volume Production: The powder metallurgy process can provide a huge number of orders through advanced compacting, sintering and sizing equipment.
Sintered Parts Applications
Sintered metal components are helpful in different industries and applications. Consider the following.
- Home appliances
- Aircrafts
- Instruments
- Construction Machines
- Automotive Accessories
- Business Equipment
- Electric Tools
- Machine Accessories
- And More
BLUE Manufacturing Capability
BLUE professionally manufactures sintered parts with high complexity and accuracy.
We can produce every industry’s needed parts through our series of powder metal automation.
Our team performs pressing, sintering, sizing, hardening, and various procedures.
Along with our expert workers, we can control the densities according to materials and applications.
We maintained a good reputation for extensive years of manufacturing sintered parts and related products.
Various metal fabrication solutions are offered through powder metallurgy automation.
Sintered Metal Parts Inspection
At BLUE, conducting a thorough inspection of all products prior to shipping is deemed indispensable to guarantee adherence to the desired standards of quality and performance.
This meticulous process entails a comprehensive assessment of each product to detect any possible flaws or concerns that could impede its functionality.
Through the rigorous implementation of this inspection procedure, BLUE endeavours to uphold its standing as a manufacturer of top-notch powder metallurgy products that not only meet but surpass customer expectations.
Furthermore, the company’s unwavering commitment to quality control serves to mitigate the potential risks associated with product recalls, returns, or customer complaints, ultimately fostering a high level of customer satisfaction.
Ｍain Powder Metallurgy Equipment List | BLUE
BLUE boasts a comprehensive array of powder metallurgy equipment, including compacting, sintering, sizing, and machining processes. These advanced tools and techniques are instrumental in the production of superior powder metal parts known for their exceptional quality and precision.
Image
Name
Capacity
Quanqity
Powder Mixing Machine
50 Ton/day
2 units
25-500 Ton Compacting Machine
30,000pcs/day
26 units
Sintered Furnace
3 Ton/day
1 unit
50-600 Ton Sizing Machine
10,000pcs/day
11 units
Steam Treatment Furnace
1 Ton/day
1 unit
Hardening Furnace
1.5 Ton/day
1 unit
CNC Machining Machines
3,000pcs/day
17 units
Sintered Parts by Metal Materials
BLUE engages in the design of a wide range of sintered parts, utilizing a diverse selection of powder metal materials. This encompasses, but is not restricted to, the following options:
Sintering Stainless Steel Parts
- Saves more material
- Lesser labor needs
- Flexible to form various shapes
- Tight tolerance
- Beneficial appearance and mechanical features
- Reduced production procedure
Specification
- Item No.: MSF042
- Filter Rating: 0.5-80um
- Pore Size: 10-160um
- Tolerance: ±0.1mm
- Material: 316 Stainless Steel
- MOQ: 1,000pcs
Sintered Carbon Steel Parts
- Wear resistant
- High precision
- Managed compositions
- Managed porosity
- Easy to shape even the complex parts
- Excellent surface finishes
- High hardness
Specification
- Item No.: MLF014
- Weight: 22g
- Material: FC-0205
- Tolerance: ±0.05mm
- Finish: Steam Treatment
- Hardness: HRB60~85
Sintering Copper Parts
- Mainly used for automotive fields
- High strength and tolerance
- Less machining process
- Saves material and energy
- Low production cost
- Customizable
- Can form different precise shapes
Specification
- Item No.: MOB001
- Size: Φ10~Φ50
- Tolerance: ±0.01mm
- Density: 5.8-6.2g/cm3
- Oil Rate: 15%~18%
- Material: Cu10Sn10
Sintering Iron-Nickel Parts
- Provides high rigidity
- High wear-resistant parts
- Endure substantial impacts
- Practical for heat-treatable design components
Specification
- Item No.: MBG001
- Material: FD-0205
- Tolerance: ±0.01mm
- Hardness: HRC30~40
- MOQ: 5,000pcs
More about BLUE's Powder Metallurgy Sintered Parts
BLUE places a strong emphasis on the finer aspects of production, employing mature manufacturing processes, state-of-the-art equipment, and rigorous quality control inspections. These measures are taken to ensure that their products are characterized by precision, accuracy, and the utmost level of quality.
- Compacting
- Sintering
- Inspecting
- Machining
- Packaging
Compacting
25T-150T Compacting Machines
Compacting
300T Compacting Machine
Compacting
Pressing Oil Pump Rotor
Compacting
Robot Grabbing
Sintering
Sintered Furnace
Sintering
Sintered Furnace
Sintering
Ready for Sintering
Sintering
Sintered Parts on Graphite Plate
Inspecting
CMM
Inspecting
HRA, HRB, HRC and HV Hardness Tester
Inspecting
Material Strength Tester
Inspecting
Powder Metallurgy Product Inspecting
Machining
EDM
Machining
EDM Controlling
Machining
Grinding Machines
Machining
CNC Machines
Packaging
Mixed Powder Warehouse
Packaging
Full inspection and Packaging
Packaging
Powder Metal Products Warehouse
Packaging
Stretch Film Packed on Pallet
How does BLUE inspect sintered parts?
Each part will be strictly inspected 4 times during the production process, which includes raw material incoming inspection, first part inspection before batch, sampling inspection during production and finished product storage inspection.
- | Material Inspection
Material inspection is mainly to analyze whether the chemical composition of the material meets the requirements.
- | First Inspection
The first part inspection before batching is to prevent the entire batch of parts from being rejected or scrapped.
- | Random Inspection
Random sampling is to prevent dimensional deviation due to mold wear or other reasons during the production process.
- | Final inspections
The final inspection is the second confirmation of product quality, in order to ensure that customers receive qualified products.
Frequently Asked Question
Yes. Other than metal sintering, there are different process options. Below is some example of them.
- Ceramic Sintering
- Metallic Powder
- Plastic Sintering
- Microwave Sintering
- Spark Plasma
- Electro Sinter Forging
- Pressureless Sintering
There are factors based on how long the process takes to complete.
They depend on the materials, techniques, melting point, thermal conductivity, self-diffusion coefficients, and other associated methods
Producing parts with greater residual porosity and density is another reason why longer-phase processes are usually preferred.
Normal, BLUE takes around 30 days from mold design, compacting, sizing, inspecting and packing.
The impact of sintering has a variety of reasons worth highlighting.
They can add a lot of essential aspects to the parts, like imparting strength, enhancing conductivity, materials integrity, and more.
